Ford has issued a recall of an estimated 85,238 2020-2022 Explorer vehicles equipped with the Police Interceptor Utility package due to a potential fire risk. According to National Highway Traffic Safety Administration (NHTSA) documents, the affected vehicles are those with a 3.3L hybrid or gas engine.

What Could Cause the Issue

In the event of an engine failure, engine oil and fuel vapor may be released into the engine compartment and accumulate near ignition sources such as hot engine or exhaust components, possibly resulting in an engine compartment fire.

Fleet operators are advised to park and shut off the engine as quickly as possible upon hearing unexpected engine noises, or after experiencing an unexpected engine power reduction, or seeing smoke from the engine compartment.

Dealers will update the Powertrain Control Module (PCM) software. In addition, they will inspect for connecting rod bearing failure and if necessary, replace the engine long block. All inspections and repairs will be performed free of charge.

Interim letters explaining the safety risk were expected to be mailed Aug. 19, 2024. A second notice will be sent once the remedy becomes available, anticipated in the 2nd Quarter of 2025.