Fleets are already installing backup cameras on work trucks to improve safety. But with no guidelines to follow, do they actually provide the optimal field of view? One Oregon utility set out to fix this problem.
The Eugene Water & Electric Board tested the visibility of two dozen of its work trucks with backup cameras. Photo courtesy of EWEB
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The Eugene Water & Electric Board tested the visibility of two dozen of its work trucks with backup cameras. Photo courtesy of EWEB
Backup cameras will be mandatory in new light-duty vehicles as of May 2018, a law that the National Highway Traffic Safety Administration (NHTSA) hopes will reduce injury and death among children in backover accidents.
Fleets nationwide have been installing them in their mid to heavier vehicles to improve safety, but cameras are placed and adjusted based on the discretion of the installer, with no conformity or guidelines, said Gary Lentsch, CAFM, fleet manager for the Eugene Water & Electric Board (EWEB) in Oregon. That means they can be found toward the side of a vehicle, over the license plate, over the hitch plate, or near the roof.
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After learning about the topic at a trade show, Lentsch wanted to know if his trucks’ cameras were effective.
“We’ve been lucky in that we haven’t had somebody get hurt, but we do have backing accidents,” he said. “Our thoughts were that if the fleet is putting cameras on anyway, we might as well make sure the cameras conform to an established standard and that the driver has optimum visibility.”
He soon found out the task was more challenging than he had anticipated.
This camera view shows conformity with the standards — the five back cylinders are fully visible, and the front two are partially visible. Photo courtesy of EWEB
Setting Up Testing
Following NHTSA’s final rule on Federal Motor Vehicle Safety Standard for Rear Visibility (FMVSS 111) and a kit from NTEA - The Association for the Work Truck Industry, Lentsch and fleet staff began field of view tests on its vehicles.
Staff prepared a layout grid and used seven cylinders placed behind the vehicle as visual targets to test and adjust its cameras. The goal is to be able to completely see all the five mid and rear cylinders and at least 6 by 6 inches of the two front cylinders through the monitor. In many of the initial tests, the cameras failed to see the front cylinders.
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Fleet staff quickly identified that these were the vehicles’ rear blind spots, and that’s where most drivers’ rear backing incidents were occurring. Staff determined the vehicles needed at least a 170-degree-view camera. The vast majority of cameras available online did not fulfill this requirement — they provided around 130 to 150 degrees.
Lentsch hasn’t been able to identify a camera that works for all his trucks, but technicians have adjusted or modified the existing cameras in a couple dozen vehicles to improve visibility. In the meantime, EWEB is looking for camera manufacturers to provide a solution before it replaces its remaining cameras.
The best camera the fleet has tested and installed so far actually came from the automaker, when EWEB ordered a Ford F-550 with the rearview camera option, which was shipped loose.
“We had to put that camera way back on the vehicle to be able to clear the bumpers and everything else back on the vehicle,” Lentsch said.
The Eugene Water & Electric Board found that it needed a wide-view camera, at least 170 degrees, to capture all the marked cylinders in its grid. Drawing courtesy of EWEB
A Preventive Measure
When Lentsch explains this process and reasoning to other fleet managers, they almost wish they didn’t know — it’s a costly and time-consuming project. Since the regulations don’t apply to vehicles above 10,000 lbs. GVWR, he knows it’s a preemptive measure more than anything else and that it might be more than some fleet managers are ready to tackle.
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“But you might be saving some little kid’s life,” Lentsch said.
8 Steps for Checking Your Cameras
Establish some champions in the shop to take the lead on understanding the project — they’ll be the ones helping you establish the program.
Set up a conformity test on vehicles with cameras installed. A kit from the NTEA would be helpful.
Adjust the camera position until the entire mid and rear cylinders, and at least 6 by 6 inches of the front cylinders, can be seen from the camera monitor.
If you’re unable to get a reasonable field of view, research camera availability, making sure it fits with the current in-vehicle monitor.
Repeat the conformity test to ensure the new cameras offer a sufficient view.
Protect the camera. Consider putting a guard over it if it can be easily knocked out of adjustment.
Take a picture of the camera view and file it to have proof that the camera was properly adjusted when the vehicle left the shop.
Consider cost. A camera and monitor kit can cost $200 to $300, plus cables. Add in six to eight hours of installation time, including adjustments, and multiply that by the hourly shop rate. Costs can easily reach $1,000 per vehicle.
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